I once looked at building my own. At one time Outlaw Marine sold kits c/w all pre stressed/bent panels, fuel tank kit & so on. Then you need a jig to weld it on so the boat doesn't warp. At that time Outlaw would rent a jig out as well. Was concerned with my welding skills so backed out. Personally I think it would have been a nightmare. As well if you go to sell a custom boat with no name brand I think selling might be difficult. If I was a practised aluminium welder I might have thought different.
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